HYDRAULIC CRIMPING TOOL | 16-300MM2

Hydraulic Crimping Tool | 16-300MM2

Hydraulic Crimping Tool | 16-300MM2

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A Hydraulic Crimping Tool | 16-300MM² is a specialized tool used to crimp electrical connectors or lugs onto cables or wires. The hydraulic mechanism within the tool provides the necessary force to create a secure and reliable connection, making it ideal for large gauge cables, particularly in industrial, electrical, automotive, and marine applications. The tool is designed to handle a range of wire sizes from 16 mm² to 300 mm², covering a variety of cable thicknesses for both low and high current applications.

Key Features of the Hydraulic Crimping Tool | 16-300MM²:



  1. Wide Crimp Range:

    • This hydraulic crimping tool is capable of crimping cables ranging from 16 mm² to 300 mm², making it versatile enough to handle both small and large wire sizes.

    • The ability to crimp such a wide range of wire sizes makes it suitable for heavy-duty applications, such as industrial equipment, power systems, and large-scale electrical projects.



  2. Hydraulic Operation:

    • The hydraulic mechanism provides increased crimping force compared to manual crimping tools, making it easier to create strong, secure, and uniform crimps without exerting excessive manual force.

    • Hydraulic tools offer higher crimping power, which is essential when working with larger wire gauges that require more force to ensure a tight connection.



  3. Ease of Use:

    • The tool is ergonomically designed, making it easy for operators to handle, especially during extended use.

    • It typically features a pistol-grip handle and a hydraulic pump that delivers the necessary force to the crimping die, which significantly reduces user fatigue compared to manual crimping tools.

    • Some models come with adjustable crimping pressure, allowing for more precise control over the crimping force.



  4. Durability:

    • Built from high-quality steel or other durable materials, the tool is designed to withstand heavy use and extreme working conditions.

    • The hydraulic components are made to be resistant to wear and tear, ensuring long-lasting performance even in demanding environments.



  5. Variety of Dies:

    • The crimping tool is typically equipped with a set of interchangeable crimping dies designed for different cable sizes and types of connectors (e.g., lugs, terminals, or rings).

    • The dies can be easily changed to accommodate different wire gauges or connector types, increasing the tool's versatility.



  6. Safety Features:

    • Many hydraulic crimping tools are designed with safety locks and pressure release valves to ensure safe operation.

    • Some models have built-in safety triggers that prevent the tool from being over-extended, which helps avoid damage to the connector or tool itself.



  7. Portable and Compact:

    • Despite its hydraulic mechanism, many models are compact and portable, allowing for easy transport and use in the field.

    • They are lightweight enough for single-person use but still provide the necessary force for large gauge wire crimping.



  8. Precise and Consistent Crimps:

    • Hydraulic crimping tools ensure uniform crimps, which are critical for the electrical conductivity and mechanical strength of the connection. This ensures that the wire and connector form a strong, reliable bond that can withstand vibration, moisture, and other environmental stresses.



  9. Applications:

    • Industrial Applications: Used for crimping large cables in electrical systems, power distribution panels, and motor control circuits.

    • Automotive and Marine: Ideal for crimping large battery cables and connectors in automotive or marine vehicles.

    • Energy: Used in power plants, substations, and renewable energy applications for crimping high-capacity cables and connectors.

    • Construction and Infrastructure: Commonly used in construction sites where high-power wiring is required for lighting, machinery, and electrical systems.




Specifications of a Typical Hydraulic Crimping Tool | 16-300MM²:



  • Crimping Range: 16 mm² – 300 mm² (or more, depending on the tool model).

  • Hydraulic Pressure: Typically between 10-12 tons of crimping force, depending on the model.

  • Weight: Varies from 3 kg to 10 kg depending on the design and size.

  • Dies: Multiple die sets for different wire sizes (e.g., 16 mm², 25 mm², 35 mm², 50 mm², 95 mm², 150 mm², 240 mm², 300 mm²).

  • Handle Type: Pistol-grip or long-handled for leverage.

  • Maximum Operating Pressure: Typically around 700 bar to 800 bar.

  • Power Source: Manual pump handle, battery-operated, or corded electric models.


Benefits of Using the Hydraulic Crimping Tool:



  1. Increased Crimping Force: Hydraulic tools provide significantly more force than manual crimping tools, ensuring tight and secure crimps on large wires.

  2. Consistency and Quality: Hydraulic tools produce uniform crimps every time, which is crucial for electrical connections that need to perform reliably over time.

  3. Reduced Fatigue: The hydraulic mechanism reduces the amount of manual effort needed, making it easier to work with large cables and connectors over extended periods.

  4. Longer Tool Life: The durable construction and efficient hydraulic system ensure that the tool can withstand repeated use in demanding environments.

  5. Precision: The ability to adjust the crimping pressure allows for more precise control, ensuring that the connection is secure without damaging the wire or connector.

  6. Versatility: With the ability to crimp wires in a wide range of gauges (from 16 mm² to 300 mm²), these tools can be used in a variety of applications, making them highly versatile.


Conclusion:


A Hydraulic Crimping Tool | 16-300MM² is an essential tool for professionals who work with large gauge cables and connectors. Its hydraulic mechanism ensures precise, consistent, and secure crimps, making it perfect for industrial, automotive, electrical, marine, and other heavy-duty applications. Whether you're working with power systems, batteries, or large electrical panels, this tool provides the force and reliability you need to make safe and long-lasting connections.https://store.unigulfsupply.com/product/hydraulic-crimping-tool-16-300mm2/

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